Analysis of the Working Principle and Core Structure of Counterbalanced Forklifts

 Aug 03, 2026

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The fundamental principle of a counterbalanced forklift is to use a counterweight at the rear of the vehicle body to balance the load on the front forks, thereby ensuring stable lifting and transport. The four-point configuration means the forklift has four points of support-typically two drive wheels at the front and two steering wheels at the rear; this layout provides a more stable center of gravity when carrying loads, making it particularly suitable for operations involving rated capacities of 1.6 tons or higher.

 

Taking this 1.6-ton four-point counterbalanced forklift as an example, it features a rated capacity of 1,600 kg and a load center of 500 mm, meaning the maximum weight it can safely lift at the standard load center distance is 1.6 tons. The mast structure is another key design element: the forklift has a minimum mast height of 2,620 mm, a maximum lifting height of 3,000 mm, and a free lift height of 110 mm. Free lift height refers to the maximum height the forks can be raised without increasing the overall height of the mast-a parameter that is particularly important for operations inside containers or low-ceiling warehouses. The battery-powered system (utilizing electric-hydraulic lifting) replaces the internal combustion engine, employing an electric motor to drive the hydraulic pump for lifting and travel; its core advantages include zero emissions, low noise levels, and precise control, making it ideal for indoor use or environments with strict environmental requirements.

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